Steel Hangar
Minghua Steel Structure is a subsidiary of Cangzhou Junxing Minghua Steel Structure Co, Ltd, a professional company specializing in steel structure design, development, fabrication, processing, and installation of all kinds of steel structure projects. The company is located in Hebei Province, China, and covers an area of 28,000 square meters. Our new second factory, covering an area of30,000 square meters, is under construction.
Our Advantages
Rich Production Experience
Our company is a professional steel structure manufacturer17 years of production experience. Our annual output exceeds 50,000 tons, and our products are exported to more than 30 countries and regions.
Strong R&D Capabilities
Our company has professional design personnel, including several experienced structural engineers. We will design customized solutions for users based on customer requirements, usage, and local climate.
Technology First
Our company has advanced steel structure production equipment and technology, including a complete standardized product line, automatic submerged arc welding machines, bridge erecting machines, large intelligent bending machines, sandwich panel machines, and other large precision equipment to ensure the advancement of products.
Reliable Product Quality
After years of development and construction, our company has obtained certifications from the Ministry of Housing and Urban-Rural Development of the People's Republic of China, ACC, IAF, UKAS, BV, and other governments and organizations. ISO9001, ISO45001, ISO14001, and other certifications represent our strength.
A steel hangar refers to a building or structure constructed primarily using steel that is designed to accommodate and house aircraft. These structures are commonly used in aviation for storing and maintaining airplanes, helicopters, or other aerial vehicles. Steel hangars provide several advantages, including durability, large clear spans, and the ability to resist environmental elements.
Benefits of Steel Hangar
Customizable
The steel body is flexible in nature. This allows you to wind and twist it in accordance with what structure you want to create. Aircraft are of a variety of types and sizes. Can one hangar fit for all? A hangar made out of steel, if required, can be tailored if the aircraft requirements change over time. Hangars at the airport have folded doors like bi-folds and hydraulics. This is possible only when steel is used. Materials like concrete and wood lack such versatility due to their rigid nature.
Low Maintenance
Steel hangars usually do not demand early replacements or renovations. This, furthermore, reduces the maintenance costs as well. Steel provides increased longevity to the hangar body. When compared to concrete or wooden structures, the maintenance in a steel structure is much lower.
Tougher
Hangars are tougher in nature when constructed out of steel. In case any environmental hazards occur, steel hangars provide endurance in such a manner that the aircraft remain protected. The infrastructure can withstand knocks, huge bumps, scratches, extreme rain, and weather conditions. While concrete structures can have a run-down, wooden ones can easily be dilapidated in heavy rain and storms.
Fire Resistant
The non-combustible nature of steel, prevents the hangars from catching fire whilst protecting the aircraft. The volatile fuel present in the aircraft can cause a risk of fire and in order to stop the same, steel is an ideal prototype for construction. Metals like steel also make the installation of suppression systems much more convenient.
Time-Saving
Orchestration of the construction parts is much quicker when developing steel hangars. Metal aircraft hangar manufacturers assemble all the components at the time of production itself. This reduces both time as well as labor costs onsite because the maximum amount of work is completed within the factories.
Application of Steel Hangar
Aircraft Storage
Steel hangars serve as storage facilities for airplanes, helicopters, and other aviation assets, protecting them from the elements and providing a secure environment.
Maintenance and Repair
Hangars are equipped with space for aircraft maintenance, repairs, and inspections. This ensures that necessary work can be performed efficiently and under controlled conditions.
Hangar Workshops
Some hangars include workshops for specialized tasks, such as aircraft painting, avionics installation, and engine maintenance.
Private Hangars
Individuals and businesses often use steel hangars as private storage and maintenance facilities for personal or corporate aircraft.
Airports
Commercial airports utilize steel hangars for both private and commercial aircraft storage, maintenance, and logistical support.
Medical Evacuation and Search and Rescue
Steel hangars may be used for storing and maintaining helicopters and aircraft involved in emergency medical services and search and rescue operations.
Components of Steel Hangar
Primary Frames
For every building, there should be a stable framing that supports the horizontal and vertical loads of the entire structure. It should be strong enough to never compromise the project's structural integrity. For pre-engineered steel buildings, the primary frame is made up of rigid steel columns and rafters that are attached together using fittings such as flanges. The tapered components are used to support the poured concrete and the associated loads. Fabricators should make sure the building's primary frame can withstand environmental forces such as corrosion and natural calamities, which is why immense expertise is applied to its assembly. Keep in mind that the number of primary frames will also depend on the type and size of the pre-engineered steel building being constructed.
Secondary Structural Frames
As mentioned before, a pre-engineered steel building's framing is important as it supports the overall load of the structure. This being said, a secondary structural frame is an essential component as it transfers the loads to the primary framing effectively. The secondary structural frame is mainly made of purlins, eave struts, and girts of Z or C shapes in various sizes. Pre-engineered steel buildings use these “Z” sections that are cold-formed with stiffened flanges for a high strength-to-weight ratio. Compared to other materials like wood, the advantage of pre-engineered buildings is a structure that needs less steel to bear the specific load resulting in a lighter frame. The purlin components can be used on the roof, girts are used on the walls, and eave struts are used at the intersection of the sidewall and the roof. Typically, these are not welded. Instead, they are pre-fabricated by bending to give it their shape. Cable bracing is another secondary structural frame member that ensures the stability of pre-engineered steel buildings against longitudinal forces such as winds and earthquakes. Diagonal cable bracing is used for the roof and sidewalls to reduce impacts.
Sheeting and Insulation
Walls and roof panels are composed of various parts such as studs, ridge caps, bottom plates, headers, and top plates to provide weather coverage to the structure. They also protect the building from leaks, air infiltration, and wind uplift. This is where sheeting or cladding comes into the picture as well. For all purposes, these covering panels provide access for design and function requirements. The steel sheets are normally galvanized and color coated to make the pre-engineered building achieve an aesthetic look. These structures are properly insulated through insulation rolls and the roofing steel sheet is fixed over it.
Crane System
Once everything is complete for the assembly procedure, it is time to actualize. As stated above, cranes are used to build pre-engineered steel buildings. With this system, there is an improvement in handling parts and better utilization of space on the site. It can also save you a significant amount of money in terms of labor costs.
Mezzanine System
Pre-engineered steel buildings are low-density structures that have a maximum of two intermediate floors and a roof. Mezzanines are another component found inside pre-engineered steel buildings made with steel decks supported by joists framed onto main beams. Keep in mind that loads of the mezzanine system are affected by column spacing. Mezzanine systems are a great option for projects that want to maximize space for production areas.
Considerations Before You Build a Steel Hangar
Budget
Cost is a primary concern when building a steel structure on your property. To manage your budget, it is essential to carefully oversee the cost of building a shed, workshop, or aviation hangar. Prices vary depending on where you live and which contractor you choose. It is highly recommended that you realistically prepare a budget for a construction project; This includes engineering, the installation of utilities, and the construction of a concrete foundation. Before you decide on a contractor to work on your project, make sure to understand the current cost of materials too.
2. Placement
It might be a good idea to consult an engineering consultant when choosing the best location for a new hangar. It is crucial to choose the right MEP engineering company for your project. This will ensure project success and processes that meet your financial and technical objectives.
3. The Quality Management Process
Many companies claim that they have a quality program. Quality management must begin with the proposal and continue through construction. If you are unsure, you can request a list of the quality control procedures for each position. Return clients are a sign of a good work ethic and performance. You can also call these clients for reference. If a hangar is located near other buildings, hangars, or large hangars, installing code-driven fire suppression systems might be necessary. The project's budget can also be affected by the distance between utilities, the hangar and soil stability, and the structure's ability to support.
4. Hangar Size
Many factors will affect the size of your hangar. Consider the space required to transport the aircraft and positioning equipment like ramps and stairs. During repairs, they determine the necessary workflow and area by the maintenance crew.
5. Electrical Requirements
When designing your hangar, it is essential to consider the electrical requirements and wiring scheme. Because they are necessary for servicing and maintaining an aircraft, it is vital to ensure that there are multiple outlets available. It is important to have numerous outlets available in the building, which connect to columns or permanent scaffolding.
6. Entry and Exit Points
The design phase of your hangar involves defining the exit and entry access points. The entry and exit points for single-plane hangars are obvious. Multi-aircraft hangars can make it challenging to ensure that aircraft regularly move in and out of the hangar. The right size doors will ensure an open and efficient design. The best way to position the hangar is to consider the entry and exit points. However, the door design should maximize accessibility. There are three options when choosing the main hangar entrance:
Bi-folding Doors – The doors are horizontally divided down the middle and folded in half when activated. It can be made into an awning if fully opened in some cases.
Vertical Lift Doors – Two tracks are used to build a vertical lift door.
Slider Doors – Sliding doors are the most affordable, while bi-folding and vertical lift doors offer space-saving benefits. You could also have personnel doors in your hangar, such as double or standard doors.
Proper foundation and flooring are crucial considerations because aircraft hangars can withstand heavy loads, harsh chemicals, and high abrasion. Concrete foundations are required for a hangar, with reinforced concrete preferred. An aircraft hangar needs solid aggregate concrete to withstand significant pressure and stress. The final coat must be durable, dense, and resistant to chemicals. Choose an epoxy coating with grip to ensure that planes can move freely in the hangar.
Inspect Regularly
Regular inspections are key to preventing major maintenance issues. Inspect the Hangar every six months for any signs of damage or wear and tear. Look for dents, scratches, rust, and loose bolts or screws. Addressing these issues early can prevent them from becoming larger problems.
Clean the Hangar
Cleaning the Hangar regularly helps to prevent the buildup of dirt, debris, and grime, which can cause damage to the metal. Use a pressure washer or hose to remove dirt and debris from the Hangar's exterior. Pay attention to the seams and joints where dirt and debris can accumulate. Also, remove any vegetation or debris that may be growing on the roof or in the gutters.
Check the Roof
The roof is an essential part of the Hangar and requires regular maintenance. Inspect the roof for any signs of damage, such as leaks or holes. Also, make sure that the gutters and downspouts are clear of debris and functioning properly. Addressing these issues early can prevent water damage and extend the life of the roof.
Maintain the HVAC System
The HVAC system is essential for keeping the Hangar comfortable, but it also requires maintenance. Check the filters regularly and replace them as needed. Also, clean the ducts to prevent the buildup of dust and debris. Regular maintenance of the HVAC system can increase its efficiency and prevent costly repairs.
Address Rust
Rust is a common problem for metal Hangars, but it can be prevented with regular maintenance. Use a rust inhibitor on the Hangar’s exterior to prevent rust from forming. Also, address any rust spots as soon as they appear by sanding them down and applying a rust-resistant paint.
Seal the Hangar
Sealing the Hangar can help to prevent air and water from entering the Hangar, which can cause damage over time. Check the doors and windows for any gaps and seal them with weatherstripping or caulking. Also, seal any gaps or holes in the walls or roof to prevent air and water from entering.
Ultimate FAQ Guide to Steel Hangar
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